Automatic lubrication system simalube in steel works

The severe working conditions in the steel industry are a challenge not only to the operators but also the machines in particular. Heat, dust, vapours and dirt stress the facilities and often bring them to their limits. Among other things, a continuous lubrication of the facilities is crucial to prevent the resulting machine failures.

Lubrication points
Lubrication of the rolling rollers for sheet metal production with simalube.
The simalube incl. brushes lubricates and cleans a chain conveyor at the same time.
Continuous lubrication of a bearing with small simalube 30 ml.

Challenges

  • Rough use
  • Temperature fluctuations, risk of damage to the installations
  • High load on the systems
  • High back pressure

Solution

  • simalube lubricators
  • Partial special accessories for tight spaces
  • IMPULSE connect: Digital monitoring and configuration of the lubrication points via Bluetooth®. The lubrication points can be monitored from a distance of 20 m. The device can be used to increase the pressure up to 10 bar
  • Accessories and hose so that the dispensers can be mounted outside hazardous areas

Areas of application and advantages

Areas of application for simalube in steel production processes
 

  • Coking facility
  • Refining of pig iron
  • Sintering facility
  • Alloying of steel
  • Blast furnaces
  • Vacuum unit
  • Desulphurization
  • Continuous casting facility
  • Removal of slag
  • Ingot casting
  • Filling of the converter
  • Roll stands

 

Plants/machines in steelworks
 

  • Conveyor systems
  • Fan units
  • Gearboxes/motors
  • Blower motors
  • Pumps
  • Mixers
  • Strainers
  • Motor bearings
  • Cranes
  • Ovens
  • Rollers

simalube applications in steelworks
 

  • Bearings
  • Sliding rails
  • Chains
  • Joints
  • Toothed racks
  • Arms and links
  • Pinions
  • Guide rollers
  • Gas valves
  • Couplings

Benefits from automatic lubrication
 

  • Less downtime of the facilities
  • Reduction of wear and longer service life of the components
  • Increased operational safety since manual lubrication is not required
  • Long-term supply of lubrication points that are heard to reach
  • Less time required for maintenance

 

Advantages of simalube lubrication systems
 

  • Reliability: Once installed, the lubrication points are reliably lubricated and never forgotten
  • The hermetically sealed system prevents contamination by dust and debris (IP68)
  • Reduction of service requirements and maintenance costs: Manual lubrication is no longer necessary meaning fewer disruptions and a huge saving of time
  • Longer service life of machines thanks to continuous and accurate lubrication
  • Flexibility: The running time is adjustable from 1–12 months
  • No need to shut down the machines during maintenance
  • Installation is possible even in very narrow spaces

 

Videos

Application images

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